Solutions · 3D Scanning

Measuring the weight of goods — bulk and piled goods.

Bulk inventory counts with 3D scanning: we build a digital model of the stockpile to calculate volume, combined with on-site sampling to determine density, producing an objective, evidence-backed weight as the basis for appraisal and independent stocktaking.

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3d-point
Volume
[1.055³]
Weight
[1.458]
vs previous count
±16%
Field video: 3D scanning to measure bulk goods in a yard, from the site to the digital model2:50
The problem

Bulk inventory: the most important number is the hardest to pin down

Coal, ore, sand and gravel, wood chips, agricultural produce… are piled in yards or warehouses. They cannot be counted in units, their shape is irregular and it changes constantly with inbound and outbound movements. So the seemingly simple question “how many tonnes are in the warehouse?” is very hard to answer accurately.

01

Eyeball estimates and rough geometry

The pile is treated as a cone or trapezoid to calculate volume. Errors are large and depend on the measurer's experience.

02

Re-weighing everything is not feasible

Re-weighing thousands of tonnes means loading it onto trucks and across the scale: costly, slow and disruptive to production.

03

Manual measurement is slow and dangerous

Surveyors must climb high piles in large yards with heavy vehicles moving around; measuring with tapes or total stations takes a long time.

04

Figures declared by the party holding the goods

Banks rely mainly on the business's own inventory reports, which are hard to verify independently before granting credit.

05

No evidence to compare between counts

Stocktake results are usually just a number on paper, with no record of the pile's shape to compare at the next count.

06

Density changes

Moisture and compaction change the density of goods over time; a fixed factor easily leads to errors.

The INEX solution

Measuring bulk goods with 3D scanning: objective, fast and evidence-backed

Instead of estimating, INEX uses 3D scanners to capture a point cloud (millions of measured points on the surface of the pile) to build a digital model and calculate volume. Weight is converted using density measured on site, not a fixed factor.

Objective

Volume is calculated from a digital model of the actual pile, independent of estimates or the measurer's experience.

Fast and safe

The operator scans from around the pile, with no need to climb it or move goods to be re-weighed.

Weight close to reality

Samples are taken and weighed on site to determine the density of the goods at the time of the count.

Digital evidence on record

The 3D model, images and source data are stored on InexHub, and can be recalculated and compared with later counts.

When you need a number you can trust

BANKS · BEFORE GRANTING CREDIT

Initial appraisal

Determine the actual weight of goods proposed as collateral, instead of eyeball estimates or the business's own figures.

BANKS · DURING THE LOAN

Independent periodic counts

Re-scan on an agreed cycle, compare with the previous count and cross-check with weighbridge data to detect discrepancies.

BUSINESS SELF-COUNTS

Closing the books and controlling losses

Month-end and quarter-end counts; compare actual stock with the books and weighbridge data to catch shrinkage and losses early.

From the site to the stocktake report

1

Site survey

Define the area, goods type and scanning plan.

2

3D scan

Capture the point cloud of the pile or stacking area.

3

Density sampling

Take and weigh samples on site to determine the actual density.

4

Modelling & calculation

Calculate volume from the digital model and convert it to weight.

5

Independent report

Report with model and images, stored on InexHub.

Bulk goods and goods that are hard to count by hand

Agricultural produce (rice, corn, coffee) Wood chips, pellets Coal, ore Sand, stone, building materials Fertiliser Stacked bags and bales

Why the results can be trusted

  • INEX is an independent third party with no interest in the loan
  • Source data is kept and can be recalculated and checked
  • Cross-checked against weighbridge and camera data
  • Reports state the method, time and who carried out the work

Try a scan of one of your storage areas

Compare the 3D scan results with your current book figures.

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